Electric Motors
Improve safety and reliability of electric motors - the heart of industry
Contact usAvoid failure and maximize uptime
Ensure motor is working with best efficiency
Identify wear or damage issues early
Reduce operating costs
Electric motors
Asset Challenges
- Ensuring motors run efficiently and reliably
- Matching load to motor in changing conditions
- Measuring real motor performance
- Shaft misalignment and mechanical imbalance
- Foot looseness caused by vibration
- Stator eccentricity
- Minimizing running costs
Solution
Elmodis Solution
Unique hardware + software solution
Smart edge devices use local data and machine learning algorithms to provide instant performance insights
Cloud or on premises software platform enhances analysis and provides a broad operating picture
Qualitative data
24/7, 365 days a year
Reports, alerts and insights via SMS, email, web interface or clients own systems
Flow and other parameters calculated without the need for specific instruments
Outcome
Optimal outcome
INCREASED OVERALL OPERATIONAL PRODUCTIVITY
Your entire operation works more effectively when assets perform as expected.
REDUCED ASSET ENERGY CONSUMPTION
Energy is typically one of the highest operational costs. Even a small % reduction can make a big difference overall.
INCREASED ASSET LIFETIME
Critical assets are expensive. Total asset lifecycle analysis and operation can help you to procure and operate better.
REDUCED MAINTENANCE COSTS
Predictive insights into your assets’ operational condition enables effective planning and efficient maintenance operations.
NO SURPRISES
Unplanned asset downtime can seriously impact your whole operation affecting productivity, expenses and safety. Avoid this by eliminating downtime altogether.
Cost
Easy and low cost integration
Integrating the Elmodis solution on your site is straightforward and low cost, usually taking no more than an hour per machine. We provide comprehensive support throughout.
Return
Return on Investment
In many cases, your annual savings through efficiency improvement and maintenance cost reduction should exceed your year one investment and you will enjoy savings every year.
Elmodis will provide you with a projection of potential savings based on the operating data you provide us. Even smaller assets can benefit from the Elmodis solution, and provide a healthy return on investment.
Contact UsSYSTEM LAUNCH
Equipment installation, system implementation, collection of technical machine data, checking that sensors are installed correctly.
1
DATA VERIFICATION
Verification that the sensor data corresponds to the rated data (electrical data) and that the process and vibration data corresponds to the actual behavior of the machine and its environment.
2
ANALYTICS LAUNCH & LEARNING PHASE
Detection of machine operating states and performance characteristics of the system in which the machine operates. Determination of threshold values, data clustering and labeling, development of KPIs, training of the created model and implementation within the device.
3
MONITORING AND PREDICTION
Monitoring and prediction of complete machinery parameters and performance. Verification of models and algorithm parameters.
4
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Case Study
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+20%
effect description
3x
less risk of failure
Clients
They trust us
For Xylem clients, operating critical assets and water systems, reliability at optimized total life cycle cost is a top priority. For decades conventional technologies has been used and many solution providers have been promising the “silver bullet” for predictive maintenance. We learned overtime that predicting potential failures is simply not good enough.
Partnering with Elmodis does provide Xylem the enabling technologies that makes optimization of any rotating asset possible. Our combined solution is not just to monitor in real time asset condition, able to predict potential failures. SAM PRO provide the digital twin of Xylem Subject Matter Expertise and Elmodis edge technology for automated prescriptive insights.
Mike W. Otten
Director Systems Intelligence
